Composite board production line JT-A7-H
- Brand: ???Jintong
- Type: ???JT-A7-H
- Price: ??? RMB
- Promotion: ??? RMB ( 0 Customers Bought)
JT-7 type
multifunctional composite unit
Technical introduction
Catalog
Preface----------------------------------------------------------------------------------------2
Main technical performance of the composite unit
--------------------------------3
Composite unit main part and function---------------------------------------------4
The materials and specifications of
production---------------------------------------6
The debugging and the necessary production conditions
--------------------------8
Template
--------------------------------------------------------------------------------------9
Product standards
--------------------------------------------------------------------------10
Loading list --------------------------------------------------------------------------------------12
production Needed tools (customer)--------------------------
--------------------------13
Figure 1: metal heat insulation laminboard compound
unit layout ---------------14
Figure2: metal heat insulation laminboard compound
unit foundation installation diagram
-------------------------------------------------------------------------------------------15
Figure 3: metal heat insulation
sandwich composite unit plate type map --------------------------------------------------------------------------------------------------------16
The service description
---------------------------------------------------------------------------------17
Metal heat
insulation laminboard compound unit
is a
new kind of building material used widely at
home and abroad. It is the thin high strength
materials (metal material) complex
in the inner
core material lighter two (or
one) on
the outer surface, forming
a kind of high strength, light
weight, good insulation effect, durable and beautiful
appearance of new building materials.
Composite unit of
advanced production technology, to gas, electric, machinery are
combined into a whole, is special equipment for producing metal
heat insulation sandwich board, with production of a variety
of shape function.
The main technical performance of the composite unit:
The general production speed is 1.5 m
/ min -2.5 meters /
minute, Continuous stepless speed regulation, frequency
control, digital display.
Ⅱ Metering pump rubber
Using the low velocity and high precision metering pump frequency
conversion to control the glue quantity. Glue
volume is0.1Kg/ -2 Kg/
since the beginning of continuous stepless adjustable, and it can
display analog using epoxy glue, glue
method.
Ⅲ The
lifting frame adjustment range
The lifting frame is adjustable in the 20-250mmrange.
Ⅳ The technological process for production of composite unit
charge-in→indent→Epoxy→heat →Jack molding→bowing→Length setting→Cut
(plate)→The curved
roof→Core
material cutting (optional)→Finished
product output
Ⅴ Production profile:
◎ See Figure 1 (machine contour map)
Ⅵ Composite installed capacity: 22kw
Ⅶ Composite unit weighs about 20 tons
Ⅷ The annual production capacity is about
600000 square meters
The composition and function of composite unit
Ⅰ A set of corrugated forming machine
1 Adouble corrugated forming machine. It has two version types
lapped and cap.
2 Steel cutting
knife mechanism set, function for the plate
in the end cut down
3 Steel plate discharging frame set, function
is to feed with corrugated machine
Ⅱ Conveying system combination (01)
1. Three sets of glue, glue homogenizing device
three sets;
2. A set of Jack edge milling device, which’s functions is
superfluous part milling to insert the convex head；
3. A set of steel cutting knife mechanism, and function
is for the plate in the end cut down；
4. Core pressing propelling
mechanism set, adjustable in 20-250mm；
5. A set of Guchi
Matsuo mouth edge pressing mechanism ；
6. A set of Reinforcement mechanism ；
7. A set of The lower plate rectification
device ；
8. A lamp；
9. Three sets of edge banding machine
10. A set of heating pipe
11. A set of Conveyor belt
Ⅲ Composite system
combination (02)
1、The main
frame is 8000*2200*2000
2、Using the
main drive system, the upper and the lower wheel rack for two
sets of 3KW synchronous motor；
3、 49 root
diameter is Phi 180, rubber roller；
4、A set of Glue, glue
homogenizing device set；
5、 A set
of Glue pump assembly sleeve；
6、 A set
of Reinforcement mechanism ；
7、 The
skin of a steel cutting knife mechanism, function as
the cut in the end of steel；
8、A set of
Guchi Matsuo mouth edge pressing mechanism ；
9、Two sets the
socket board notch forming mechanism ；
10、Five lamps;
11 Two sets of the crimping device；
12、A escalator；
13、Five sets of Infrared
electric heating device, which can be in relatively low
temperature conditions, security composite unit output of
high quality composite plate；
14、A set of general electric
appliance box, using the contactor control, button
operation, simple operation, convenient maintenance and
maintenance；
15、Host drive
and glue pump glue adopts frequency conversion speed
regulating technology, make the speed of adjustment is more
convenient and flexible。
16、Cleaning
and dust collecting device, the host is provided with a
wind machine, the production allocation in the process
of cutting waste suction by a blower.
Ⅳ Cutting system combination (03)
1、Cutting
machine adopts cutter knife pistol separate device.
2、 Cutter device consists
of two sets, with a telescopic arm cutter.
3、 Gun knife device two
sets, lifting.
4、Cutting
frame set, used for sheet metal cutting products.
5、A cutting with a
base .
6、 Two gun knifes, used
for the foam jack plate cutting.
7、Two tablets
of saw blade with diameter of 250 , rock wool board and
corrugated board.
8、 The
operation of the electric box a, used to set the cutting plate length, plate
number, and the adjustment of the height of the knife rest.
9、 Pneumatic device
and a composite unit in continuous
production, requirements of the produced composite
board accurately and intermittent cutting, therefore in
the finished cutting machine adopts pneumatic control system, such as
cutting pressing, machine in the extension, reset the
use of pneumatic system to achieve automatic control.
10、There are
two ways of cutting length control:
11、Manual
mode: by pressing button mode to realize cutting, this
method is suitable for the test and repair;
12、Automatic mode: using
rotary encoder, 3 inch touch screen and PLC
meter long, counting mode to realize cutting. The touch
screen can be set six groups of
different length, and loop. The cutting mechanism can
be set according to the length of good length and the
number of the order automatic continuous cutting.
Ⅴ Main
conveyor frame
The main conveyor frame is mainly composed of a
number of root conveying rollers, and its function is
to composite plate has been cut off by
the cutting mechanism of roller conveyor from output.
Ⅵ The auxiliary conveying frame, the production of
long board, the use of auxiliary conveying framemain
conveying frame output continuation of composite plate
Needed for the production of materials and specifications
Ⅰ Metal plate
1 .Color steel plate: width of 1200
+ 5; membrane aperture is Phi 600, Phi
500 two (if the other aperture, need
other color clip); each volume is
epoxy plate (positive for two coated two drying,back
to two coating drying), surface paint by
bending does not fall off .
2. other metal plate: referring to the color steel
plate (coil diameter not more than1300mm)
Ⅱ. Core
material
1. Foam core, adopting self extinguishing flame
resistant type expandable polystyrene (EPS)board, oxygen
index greater than 30, the remaining standard shall comply
with the provisions of GB10801.
Expandable polystyrene (EPS) volume density of 16-18Kg/m3 (other materials should
have sufficient surface density and roughness)
Length: single block length should be greater than3M, board should be
flat, roughness should be less than 1.5mm/m
Width: socket board 1150 +1mm H board, roof panel 1200 +1mm
Allowed error: + 1mm/6m
Other requirements: each edge is not
straight degree is less than or equal to1mm/m and less than or equal to the3mm/m. arc
Thickness: see table
2. Rock wool core material, the volume density of not
less than 120Kg/m3 (other
materials should have sufficient surface density and roughness)
Length: corrugated plate single length should
be 950MM+1, socket board should
be between 930or 1130, surface should be
smooth, roughness should be less than 1mm/m
Width: single width should be between 80-100MM.
Other requirements: each edge is not
straight degree is less than or equal to1mm/m
Ⅲ PU adhesive glue bond strength should be greater
than 10N/cm - A group: the appearance ofyellow
viscous homogeneous liquid
viscosity: ND 0.4-0.7Pa.s UC240 B group: the
appearance ofbrown viscous liquid viscosity of
ND 0.4-0.6Pa.s A, group B ratio should be
1:1, glue should befree of impurities, between room
temperature 15 DEG -30 DEG, foaming time should be within 20-40
seconds, the curing time should be within 50-70 seconds, oxygen
index greater than 30.
The debugging and the necessary production conditions
Ⅰ Factory
length: height: more than45000mm, more than6000mm, width: more than10000mm
ⅡThe power
supply voltage of 380V, 220V, 5 wire system; production
line the total load is larger than 35Kw, and according to
the foundation drawing configuration good power supply
andauxiliary power supply and lighting workshop.
Ⅲ The
foundation - Figure two (foundation drawing)
Ⅳ Hoisting and lifting weight 5000kg, hook from the
ground is higher than or equal to 5500mm(single
beam crane effective stroke is 16000mm, the rail
center shall not deviate from theproduction line center + 10mm).
Ⅴ operators
The production process of compound unit is equipped
with 12 operators, one of the mainoperators for 4-5 people.
Ⅳ Corollary
equipment
The user must provide their own 0.4-0.6MPa7kg/min air
compressor station, tracheal and right amount.
Ⅹ Required tools
needed in the productive process
◎ See
attached <needed for the production of single>
◎ See
Figure three (plate diagram)
Product standards
The quality of the products according to the
people's Republic of China building materials industry standard
JC689-1998 <metal surface polystyrene sandwich board>.
ⅠThe product
appearance
1、Board: board
surface smooth, uniform color, no obvious
bump, warping, deformation;
2、Surface: surface clean, no glue
marks and dirt;
3、Defect: in
addition to curling, edge
pressing and cutting edge, surface no
obvious scratch, touch bad etc.;
4、Cut: cut
straight, without apparent rake angle, plate edge degumming
with wave shaped, the panel should be inward package;
5、Core
board: core board section should be neat, no
large spalling, joint between blocks without
obvious gap.
Ⅱ The
allowable deviation of size
Ⅲ The
bonding quality
1. Bond strength should be greater than 0.1Mpa.
2. Color steel plate and EPS plate bonded area
of not less than 85%, and the uniform division,during peeling
test EPS particles should be bonded on the plate area of
not less than 80%, and the uniform division.
3. Edge without glue mark area shall be not less
than 10%, the width of less than30mm.
4. Socket plate is inserted into the part
of adhesive free area.
* The above parameters only for reference, combined with
their own products customers must, self product
standards for the record to the local quality
inspection departments.
<Loading list>
<Needed for the production of single>
Figure 1 (machine contour map)
Figure 2 (foundation drawing)
Figure 3 (plate diagram)
Service
After one year warranty the composite unit
since commissioning, repair company long-term paidon unit.
The scope of warranty:
A variety of mechanical structure
A variety of mechanical transmission parts
All electric components (electric heating tube
and lamp does not belong to the scope of warranty)
The use of the above components such as damage caused by
improper, does not belong to the scope of warranty.
This technical note if there is any change without
notice, the final interpretation of Jingtong promotions all.
Ⅰ Composite unit
production speed, and the production line production speed
is 0-4.05 M / min
